Burnham Sage Boiler Control Instruction Manual

Sage Boiler Control Instruction Manual Page 1 of 56 102121-01R2 - 4/11 Sage Boiler Control (SBC) Instruction Manual www.burnhamcommercialcastiro

Sage Boiler Control Instruction Manual Page 10 of 56 Product Features Multiple Boiler Control Display Shows: Remote Sensor & Local SP Mode Do

Sage Boiler Control Instruction Manual Page 11 of 56 Product Features Energy Management System (EMS) Boiler Control Display Shows: Outlet Sensor

Sage Boiler Control Instruction Manual Page 12 of 56 Product Features Energy Management System (EMS) Boiler Control (continued) Display Shows: Re

Sage Boiler Control Instruction Manual Page 13 of 56 Product Features Energy Management System (EMS) Boiler Control (continued) Display Shows: Re

Sage Boiler Control Instruction Manual Page 14 of 56 Product Features Manual Boiler Control Mode Display Shows: Manual Operation Mode and Lost S

Sage Boiler Control Instruction Manual Page 15 of 56 Product Features Auxiliary Device Control Standby System PumpStart/Stop (SO)Fresh AirSupplyMo

Sage Boiler Control Instruction Manual Page 16 of 56 Front Panel Features POWER LED [Steady On Green LED] indicates power is available down s

Sage Boiler Control Instruction Manual Page 17 of 56 Front Panel Display Mode All values shown in Display Mode are for display only and can not b

Sage Boiler Control Instruction Manual Page 18 of 56 Front Panel Display Navigation Press and hold the key to leave the Display Mode a

Sage Boiler Control Instruction Manual Page 19 of 56 Front Panel Setpoints Menu TimeDeg F175185180Water TemperatureOn PointOperational SP Off Point

Sage Boiler Control Instruction Manual Page 2 of 56 Introduction Quick Reference CONTROL MODE LCD Display Outlet Sensor & Local SP Mode Remote

Sage Boiler Control Instruction Manual Page 20 of 56 Installation Mounting & Wiring Sensors The Sage Boiler Control (SBC) is mounted in the bu

Sage Boiler Control Instruction Manual Page 21 of 56 iii. Connect the second wire from the inlet temperature sensor to one of the remaining wires

Sage Boiler Control Instruction Manual Page 22 of 56 Installation Mounting & Wiring Sensors (Cont.) Figure 1: Installation of SBC Com

Sage Boiler Control Instruction Manual Page 23 of 56 Installation Mounting & Wiring Sensors (Cont.) Figure 2: Installation of SBC Co

Sage Boiler Control Instruction Manual Page 24 of 56 Installation Mounting & Wiring Sensors (Cont.) V9/V11 Boilers 1. Mount Boiler Inlet a

Sage Boiler Control Instruction Manual Page 25 of 56 Installation Terminal Layout Remote System Temperature(10k ohm Thermister, 5Vdc)Outside Air

Sage Boiler Control Instruction Manual Page 26 of 56 Installation External Connections System Water Temperature Sensor Mount the sensor in the

Sage Boiler Control Instruction Manual Page 27 of 56 Installation External Connections (Continued) Outside Air and Remote System Temperature Sens

Sage Boiler Control Instruction Manual Page 28 of 56 Installation Communication The Peer-To-Peer or Modbus networks allow boiler information, in

Sage Boiler Control Instruction Manual Page 29 of 56 Installation Communication (Continued) The Sage Boiler Control communication selections are

Sage Boiler Control Instruction Manual Page 3 of 56 Introduction Quick Reference Abbreviation List Abbreviation Description AL Flame Safeguard

Sage Boiler Control Instruction Manual Page 30 of 56 Installation Peer-To-Peer Network The Sage Boiler Control includes a dependable Peer-To-Peer

Sage Boiler Control Instruction Manual Page 31 of 56 Installation RS485 Modbus Network The Sage Boiler Control includes a dependable Modbus commu

Sage Boiler Control Instruction Manual Page 32 of 56 Installation RS485 Modbus Network Modbus Addresses (continued) Coil Address Description Re

Sage Boiler Control Instruction Manual Page 33 of 56 Configuration & Tuning Boiler Configuration Menu Boiler operating behavior is adjusted us

Sage Boiler Control Instruction Manual Page 34 of 56 Configuration & Tuning System Configuration Menu No. Factory Setting Range / Choices Pa

Sage Boiler Control Instruction Manual Page 35 of 56 Configuration & Tuning Setup Menu No. Factory Setting Range / Choices Parameter and Des

Sage Boiler Control Instruction Manual Page 36 of 56 Configuration & Tuning Setup Menu (Continued) No. Factory Setting Range / Choices Param

Sage Boiler Control Instruction Manual Page 37 of 56 Configuration & Tuning Setup Menu (Continued) Outdoor Air TemperatureHot Water Setpoint1

Sage Boiler Control Instruction Manual Page 38 of 56 Configuration & Tuning Setup Menu (Continued) Slower Response Factory Setting Faster R

Sage Boiler Control Instruction Manual Page 39 of 56 Configuration & Tuning Setup Menu (Continued) No. Factory Setting Range / Choices Param

Sage Boiler Control Instruction Manual Page 4 of 56 Introduction Overview Sage Boiler Control Overview The Sage Boiler Control (SBC) is a complete

Sage Boiler Control Instruction Manual Page 40 of 56 Configuration & Tuning Manual Mode Menu Manual mode allows the boiler modulation rate, b

Sage Boiler Control Instruction Manual Page 41 of 56 Trouble Shooting Alarm Messages Alarm Messages are shown one at a time in priority order. T

Sage Boiler Control Instruction Manual Page 42 of 56 Trouble Shooting Alarm Messages (continued) LCD Display Alarm Message Recommended Action Ex

Sage Boiler Control Instruction Manual Page 43 of 56 Trouble Shooting Diagnostic Menu All values shown in Diagnostic Menu are for display only an

Sage Boiler Control Instruction Manual Page 44 of 56 Trouble Shooting Diagnostic Menu (Continued) Display Description Call For Heat OffLockout I

Sage Boiler Control Instruction Manual Page 45 of 56 Trouble Shooting Diagnostic Menu (Continued) System Menu Display Description Software Revi

Sage Boiler Control Instruction Manual Page 46 of 56 Trouble Shooting Sensor Resistance Chart Sensor Temperature vs. Resistance W

Sage Boiler Control Instruction Manual Page 47 of 56 Trouble Shooting Security Menu Passwords There are three Access Levels in the system; Basic

Sage Boiler Control Instruction Manual Page 48 of 56 Specifications General Mechanical: Panel Assembly: 8 inches wide x 6 inches tall Messag

Sage Boiler Control Instruction Manual Page 49 of 56 Specifications General (Continued) Real Time Clock: Battery Backed, 2 yrs without AC Power

Sage Boiler Control Instruction Manual Page 5 of 56 Introduction Overview MMDomestic HotWater OverrideSwitchSystem PumpFeedbackSpare OutputStand

Sage Boiler Control Instruction Manual Page 50 of 56 Appendix A Parameter Summary Network Relevant* Parameter Range / Choices Factory Setting Se

Sage Boiler Control Instruction Manual Page 51 of 56 Appendix A Parameter Summary (continued) Network Relevant* Parameter Range / Choices Factor

Sage Boiler Control Instruction Manual Page 52 of 56 Appendix B Customer Parameter Worksheet Parameter Range / Choices Units Boiler Configurati

Sage Boiler Control Instruction Manual Page 53 of 56 Appendix B Customer Parameter Worksheet (continued) Parameter Range / Choices Units Setpoi

Sage Boiler Control Instruction Manual Page 54 of 56 SERVICE RECORD DATE SERVICE PERFORMED

Sage Boiler Control Instruction Manual Page 55 of 56 THIS PAGE LEFT BLANK INTENTIONALLY

Sage Boiler Control Instruction Manual Page 56 of 56

Sage Boiler Control Instruction Manual Page 6 of 56 Product Features Boiler Sequence SICSSICHALDPO+,O-VIBP--2,30SP25,3070,71,72Outdoor Air Temp &g

Sage Boiler Control Instruction Manual Page 7 of 56 Product Features Boiler Sequence (Continued) Pre-Sequence States BOILER STATE LCD Display CONT

Sage Boiler Control Instruction Manual Page 8 of 56 Product Features Boiler Sequence (Continued) Multiple Boilers 175180SYSTEMTEMPERATURESetpoint

Sage Boiler Control Instruction Manual Page 9 of 56 Product Features Single Boiler Control Display Shows: Outlet Sensor & Local SP Mode RJ11