Burnham 81433101R16-1/10 User Manual

81433101R16-1/10As an ENERGY STAR® Partner, Burnham Hydronics has determined that the LEDV1, red at the 0.60 GPH rate, meets the ENERGY STAR guidelin

10Figure 5: Recommended Water Piping for Zone Valve Zoned Heating SystemsD. Install Drain Valve in return piping. See Figure 5.E. Oil, grease, and

11Figure 6: Recommended Piping for Combination Heating & Cooling (Refrigeration) SystemsFigure 7: Recommended Water Piping for Circulator Zoned

12IV. Venting / Air Intake PipingA. General Guidelines1. Vent system installation must be in accordance with these instructions and applicable prov

13 CAUTIONOperation of boiler with improperly adjusted burner may result in soot damage to side of house.6. Intake Terminal Location (Di

14Figure 10: Vent InstallationFigure 11: Vent Connector, Un-Assembled

15Figure 13: Air Intake InstallationFigure 12: Vent Connector, Assembled

16e. Secure the inside trim plate to inside wall.f. Tighten the gear clamp to the terminal pipe.g. Seal all external joints with a weatherproof cau

17D. Air Intake Installation (Indoor Air for Combustion)1. Remove the black plastic inlet cover from the right side of the Beckett AFII burner.6.

18V. Electrical and Sequence of OperationsA. ELECTRICAL1. Install wiring and ground boiler in accordance with requirements of authority having juri

19Figure 15: Beckett Burner Schematic Wiring Diagram

2The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to important information

20Figure 15A: Riello BF Burner Schematic Wiring Diagram Refer to the information supplied by the burner manufacturer for any additional burner infor

21VI. Oil PipingA. General1. Use exible oil line(s) so that Swing Door can be opened without disconnecting oil supply.2. A supply line fuel oil 

22C. Two-Pipe Oil Lines.1. For two-pipe systems where more lift is required, the two-stage fuel unit is recommended. Table 2 (single-stage) and Tab

23VII. System Start-upA. ALWAYS INSPECT INSTALLATION BEFORE STARTING BURNER.B. FILL HEATING SYSTEM WITH WATER. Refer to Section III, G.C. CHECK CO

24 After approximately 60 seconds without any key pressed, the display will enter a dim display mode. To return to the bright display mode, simply p

25c. Upon reinstallation of the nozzle line assembly, check that head/air plate setting number pointer lines up with a number on the scale, which mat

26b. For adjustment, locate oil pressure adjusting screw and turn screw to obtain oil pressure specied.10. ADJUST AIR SETTING on burner for alight

27of a faulty cut-off valve in the fuel pump, or it may be air trapped in the nozzle line. It may take several ring cycles for that air to be fully v

28steel through from the inside. Since neither of these failure types are the result of a manufacturing defect the warranty does not apply. Clearly it

29Section VIII: Service and CleaningNOTICEBURNER SHUTDOWN: Open Service Switch to turn off burner.Manual Oil Supply Valve should be closed and Electr

3DANGERDO NOT store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance.If you smell

306. Inspect the transformer cables and connectors.7. Remove and clean the cad cell.8. Clean the blower wheel and the air control of any lint.9. C

31Important Product Safety InformationRefractory Ceramic Fiber ProductWarning:The Repair Parts list designates parts that contain refractory ceramic f

32IX. Repair PartsAll LE®DV Series Repair Parts may be obtained through your local U.S. Boiler Wholesale Distributor. Should you require assistance i

33Figure 22: LEDV Boiler Jacket & Insulation

34Figure 23: LEDV Bare Boiler Assembly

35Figure 24: Vent Kit Repair Parts

36Figure 25: Beckett AFII Oil Burner Repair PartFor replacement oil burner parts, contact your wholesaler or the burner manufacturer: R.W. Beckett C

37BECKETT AFII BURNER REPLACEMENT PARTSPart DescriptionLEDV1 LEDV2 LEDV3Beckett Part NumberComplete Burner (without Primary Control) BCB5406 BCB5407 B

38SERVICE RECORDDATE SERVICE PERFORMED

39 A 24 VAC LWCO is used primarily for gas red boilers where a 24 volt control circuit exists within the boiler. However, a 24 VAC LWCO can only be

4Table of Contents I. Pre-Installation ...6 II. Unpack Boiler ...

40LLiimmiitteeddWWaarrrraannttyyFFoorrRReessiiddeennttiiaallGGrraaddeeWWaatteerraannddSStteeaammBBooiilleerrssUsing Cast Iron, Carbon Steel, Cast Alum

5Figure 1: LEDV Packaged BoilerWater Content: 6.1 gallons

6A. INSPECT SHIPMENT carefully for any signs of damage.1. ALL EQUIPMENT is carefully manufactured, inspected and packed. Our responsibility ceases u

7II. Unpack BoilerCAUTIONDo not drop boiler. Do not bump boiler jacket against oor.A. REMOVE CRATE 1. Remove all fasteners at crate skid.

8Figure 3: Proper Hinge Bracket Installation and Assembly Figure 2: Minimum Clearances to Combustible Materials

9III. Water Piping and TrimA. Design and install boiler and system piping to prevent oxygen contamination of boiler water. There are many possible c