Burnham operating and Specifications

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1
INSTALLATION, OPERATING AND
SERVICE INSTRUCTIONS FOR
Alliance
SL™
Indirect - Fired Water Heater
For service or repairs to the water heater, call your heating contractor. When seeking information
on the water heater, provide Model Number and Serial Number as shown on Rating Label.
Model Number
AL SL
Serial Number Installation Date
Heating Contractor Phone Number
Address
104362-01 - 8/12
Price - $5.00
Including
Warranty
Information
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Summary of Contents

Page 1 - Indirect - Fired Water Heater

1INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS FOR Alliance SL™ Indirect - Fired Water HeaterFor service or repairs to the water heater, call your

Page 2 - SPECIFICATIONS & RATINGS

10TPI CONTROL - DIAGRAM 1Indicating Light Temperature AdjustDifferential AdjustTPI CONTROL - DIAGRAM 2Screw A

Page 3

11TPI CONTROL - DIAGRAM 3Outgoing 24Vwires to relay or zone valveIncoming 24V power connectionOutgoing 110V wires to circulatorChase NippleConduitIn

Page 4 - INSTALLATION GUIDELINES

12FIGURE 1 - Installation Using Zone ValvesInstallation Diagram Using Zone ValvesFIGURE 2 - Installation Using CirculatorInstallation Diagram Using Se

Page 5

13FIGURE 3 - Coil Detail & Tightening SequenceBoltSteel WasherCoil PlatePlastic O-Ring HousingTank Flange‘L’ NutSmalloutsideO-ringLargeinsideO-rin

Page 6

14Circulator & Burner Control Wiring DiagramsStandard Wiring for Circulator with Boiler Maintaining a Temperature of 180°Wiring for Burner Control

Page 7 - INSTALLATION CHECKLIST

15Zone Valve Wiring DiagramsWiring for 3 Wire Zone ValveWiring for 4 Zone Valve

Page 8 - SERVICE INFORMATION

16Switching relay Wiring DiagramsSwitching Relay SR-502 or SR-503Switching Relay R8845U or SR 501

Page 9

17Switching relay Wiring Diagrams (con’t)Switching Relay SR-504 with Priority Option

Page 10 - TPI CONTROL - DIAGRAM 2

18DescriptionPart NumberAL27SL AL35SL AL50SL AL70SL AL119SLReplacement Coil with O-Rings, Nuts, Washers & Bolts101484-01 101484-02 101484-03TPI Co

Page 11 - TPI CONTROL - DIAGRAM 3

19HOW TO OBTAIN SERVICE ASSISTANCEU.S. Boiler Company, Inc. does not have a service department or personnel to service your heater in the eld. A qua

Page 12

2PLEASE READ INSTRUCTIONS CAREFULLY BEFORE INSTALLING WATER HEATERU.S Boiler Company, Inc. – (herein called the Company) intends that this Alliance S

Page 13

20U.S. Boiler Company, Inc. (hereinafter called the “Company”) offers the following Limited Tank Replacement Warranty, Limited Tank Replacement Labor

Page 14

3INDEXGeneral Information ... 2Spe

Page 15 - Zone Valve Wiring Diagrams

4A. INSPECTING AND PREPARING THE WATER HEATER q AL27SL thru AL70SL - Remove the cardboard box, which comes packaged with the heater. It should

Page 16

5 working pressure of the water heater (150psi). Install the valve into the opening provided and marked for this purpose in the water heate

Page 17

6G. BOILER SUPPLY CONNECTIONS q WARNING: Boiler temperature must be controlled by the boiler high limit not to exceed 200°. Failure to do so w

Page 18 - REPAIR PARTS

7 q The Alliance SL water heater may operate as a separate heating zone using either the heating system circulator and an appropriate zone valv

Page 19

8F. WATER SUPPLY CONNECTIONS (See Figure 1 & 2). q Do not over tighten brass threads. q Mark the water shutoff for future reference. q Do

Page 20 - Limited Warranty

9WATER TEMPERATURE CONTROLSA periodic inspection of the operating controls, heat exchanger and wiring should be made by qualied ser-vice personnel. T

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