Burnham PF-5 Series Installation Manual

PRICE - $3.00 INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS PF-5 SERIES CAST IRON HYDRONIC HEATING UNIT FORCED DRAFT FOR LIGHT OIL, GASILIGHT

The grooves in the ground joint along the edge of the section should be cleaned with a wire brush. Then using a cartridge of sealant in a c

On long boiler assemblies, it may be necessary to draw-up a partial block if the entire boiler is not ready to be drawn-up tight within

CHANNEL BLOCK IN POSITION Fig. 10 SECTION ASSEMBLEDGE Fig. 11

14. Excess length of tie rods must be sawed off so they will not extend beyond end sections. Rods should project equally at each end to insur

- PUMP AND :L CHANNEL BLOCK 7 3'' --q DRAW UP -3 REQ'D BLOCK - PUMP AND HYDRAULIC DRAW-UP OF SECTIONS Fig. 12 ROD CLAMP RAM SET @ HYD

SECTION 11 I - INSTALLATION INSTRUCTIONS a INSTALL FLUE COVER PLATES over cleanout openings 'on left side of boiler as shown in Figure 13.

Steel burner mounting plate (see item D below for R-8 & R-10 mounting plate instructions). With the use of silastic, secure the rope gasket to th

GROOVES AT TOP OF SECTION FOR CANOPY SEALANT Fig. 16 THIMBLE & CANOPY ASSEMBLY SECURED & SEALED TO SECTIONS

If this boiler ,is connected to heating coils located in air handling units where they may be exposed to refrigerated air, the boiler piping must b

I BOILER 1 PIPE SIZE ( INCHES) IR'si~~z'NGI PF- 504 AND PF - 505 PF - 506 THRU PF - 509 PF - 510 THRU PF - 513 OPTIONAL SECONDARY FRONT

SORT OUT ALL CARTONS, BUNDLES, AND SECTIONS and check against Shipping Schedule Chart below to be certain that you have all the material required to

SUPPLY SUPPLY FRONT I 3" RETURN HEADER PF - 504 THRU PF - 507 PF - 508 THRU PF - 513 I RETURN HEADER PF - 514 THRU PF - 521 MINIMUM PIPING

HORIZONTAL ON RISERS '.* SECONDARY SUPPLY SUPPLY GATE VALVE -USE REDUCING ELBOW OR ATTACH EQUALIZER TO BOTTOM OF HEADER 'YQUALIZER B

@ ASSEMBLY OF JACKET Open jacket carton and jacket hardware package. Un- less otherwise stated, all jacket components are fasten- ed with #8 x %&quo

-. - FNT REAR 0000 0 :lo00 0 0 IlOOO 00:: OF BOILER 0 6 BO I LER - 0 0 00 TANKLESS HEATER KNOCKOUT [l KNOCKOUT NOT USED PF-5 JACKET RIGHT SID

For boilers with no tankless heaters, proceed to Step @ - Steam Trim or Step @ - Water Trim. @ Install the tankless heater manifolds according t

IN OUT CUl TWO HEATER MANIFOLD THREE HEATER MANIFOLD FOUR HEATER MANIFOLD NOTE: IT IS IMPORTANT THAT WATER HEATERS BE CENTRALLY LOCATED

TANKLESS 'ATER HEATER RATINGS * (Steam and Water) BOILER MODEL NUMBER NUMBER OF #548 HEATERS INSTALLED Ratings are given in gallons per mi

DRAIN Fig. 30 VALVE I CONTROL APPLICATIONS SIZE OF L°CAT'oN I TAPPINGS I STEAM I 1 3 1LowwATERcuT-OFF I NOT USED I WATER I 3/4 G H J NOTE: -3&qu

@ WATER BOILERS - INSTALL WATER TRIM @ BURNER INSTALLATION Items for water trim are located in the water trim carton (except for the separately ordere

SECTION 1V - OPERATING INSTRUCTIONS @ ALWAYS INSPECT INSTALLATION BEFORE STARTING BURNER. @ FILL HEATING SYSTEM WITH WATER. STEAM BOILERS - Fill b

IMPORTANT INFORMATION PLEASE READ THIS PAGE CAREFULLY 1. READ THIS MANUAL AND BURNER INSTALLATION MANUAL CAREFULLY BEFORE INSTALL ING, OPERATING, OR

QUANTITY CLEANING SOLUTION Maintain 95% Sodium Chromate and 5% Sodium Borate water treatment compound at the following concentration after boile

C. Start burner and operate sufficiently to boil the water without producing steam pressure. 'Boil for about 5 hours. Open boiler feed p

B. Hot Water Boilers. The use of chromxte boiler water treatment compound in a water boiler involves considerations. Too high a concentration mu

SECTION V - SERVICE INSTRUCTIONS 0 IMPORTANT - See Item @ under Operating Instructions if it be comes necessary to add water to the I boiler mor

18. WARNING - BEFORE RETURNING BOILER TO a GENERAL MAINTENANCE CONSIDERATIONS SERVICE : Follow the low water cutoff check out procedure on page 29

SECTION VI REPAIR PARTS All Repair Parts can be ordered through the nearest Burnham Regional Sales Office or Manufacturer's Representativ

f'xZUCERAFELT STRIP 0 , / ' , OBSERVATION PORT OR PEEP / ' SIGHT ASSEMBLY 0 64 ,' TANKLESS HEATER / COVER r @ PLATE GASKET . D

REPAIR PARTS FOR BARE BOILER ASSEMBLY PART NO. 6172501 nm03 BOILER SIZE/QUANTITY 508 509 510 511 512 513 514 515 516 517 518 519 520 5

BARE BOILER ASSEMBLY (Continued) ITEM NO. 17 18 19 DESCRIPTION Firewall PMes Pressure Relief Door Assembly Canopy Assembly Canopy Assem3bly, PF-504

WATER TRIM REPAIR PARTS Common Parts (Boiler Sizes 504 thru 521) Quantity PART NO. Aquastat Controller, Honeywell L4006A2015 1 80160400 Immersion

TABLE OF CONTENTS SECTION I . GENERAL INFORMATION Ratings . Data ...

ITEM NO. 1 BART DESCRIPTION NO. Jacket. Right Side Panel Sub-Assembly (604821) 604 60426042 606 60425OEd 506 604a5062 607 '604.26078 508 604

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SERIES 5B, SERIES 8B, PF-5 SERIES, V-9 SERIES, FD SERIES, WOODLANDER, DUO-RA DTM, AND CAST IRON RADIA TION SAHARA INDIRECT WA TER HEA TER * LIMITED W

4" TOP FLOW TAPPINGS TOP VlEW $2 WATER LEVEL REMOVE LEFT SlDE PANEL FOR CLEANING ACCESS Fig. 1 Dimensional Information YL 4 3 RETURNS L.H

TABLE 1 RATINGS - - - DATA Gas (3) 'ressure ?equired (inches watet column) 5.2 6.4 6.6 6.9 6.5 6.5 5.9 5.7 6.8 6.3 6.1 6.2 6.0 5.5 6.2 6.2 6.7 7.

SECTION I - GENERAL INFORMATION ( CONTINUED ) @ INSPECT SHIPMENT carefully for any signs of . damage. 4. ALL EQUIPMENT is carefully manufactured,

@ PROVIDE AIR SUPPLY AND VENTILATION to accomodate proper combustion. A permanent opening or duct should be provided so that the boiler input will

@ FACTORY ASSEMBLED SECTIONS - The assem- blage should be set in the proper location as outlined in 9ection I. Lifting arrangement and weights are