Burnham 8B Series Operations Instructions

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10Figure 5: General Assembly (Knockdown Boilers)on three sides (alcove) while maintainingclearances shown in Figure 4.F. Move boiler to permanent loca

100COMMERCIAL CAST IRON BOILERS — SERIES 5B, 8B, V9 and V11TTTTTen Year Limited Warrantyen Year Limited Warrantyen Year Limited Warrantyen Year Limite

11Figure 6: Flame Roll-out Switch InstallationFigure 7: Burner/Burner Access Panel Installation

127. Attach Lower Front Tie Bar to Left Side and RightSide Panels.8. Engage Upper Front Panel in slots on Left Side andRight Side Panels. Place Top Pa

13Figure 8: Jacket Assembly

14Figure 9: EP/OP Control Installation

15III. Gas Control System Assembly (Knockdown Boilers)A. 24V Standing Pilot Control SystemInstall Gas Control System. All components arelocated in

16b. Attach transformer/control center to junctionbox.F. EP-CSD-1 Control SystemInstall Gas Control System. All components arelocated in Combination

17Figure 10: Schematic Gas Piping, 24V Standing Pilot, 806B & 807B

18Figure 11: Main Gas Piping, Intermittent Ignition (EI)

19Figure 12: Schematic Pilot Piping (Honeywell EI), USA

2IMPORTANT INFORMATION - PLEASE READ THIS PAGE CAREFULLYNOTE: The equipment shall be installed in accordance with those installation regulations enfo

20Figure 13: Schematic Pilot Piping (Honeywell EI)Canada: Natural Gas, 805B - 810B; LP Gas, 806B - 807B

21Figure 14: Schematic Pilot Piping (Johnson EI), USA

22Figure 15: Schematic Pilot Piping (Johnson EI)Canada: Natural Gas, 805B - 810B; LP Gas, 806B - 807B

23Figure 16: Schematic Gas Piping, OP Control System, 806B - 810B

24Figure 17: Schematic Gas Piping, OP-CSD-1 Control System, 808B - 810B

25Figure 18: Schematic Gas Piping, EP Control System (Natural Gas Only), 806B - 810B

26Figure 19: Schematic Gas Piping, EP-CSD-1 Control System, 808B - 810B

27IV. Water Trim and PipingA. Design and install boiler and system piping to preventoxygen contamination of boiler water and frequent wateradditions.1

28Figure 20: Safety Relief Valve InstallationFigure 21: Drain Piping InstallationD. Install Drain Valve in rear of Left End Section, Tapping"G&

29Figure 22: Temperature-Pressure GaugeInstallationFigure 23: Alternate Temperature-PressureGauge InstallationFigure 24: Recommended Piping for Combi

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30Figure 25: Recommended Boiler Piping for Circulator Zoned Heating Systems

31A.Size gas Piping. Design system to provide adequategas supply to boiler. Consider these factors:1. Allowable pressure drop from point of delivery t

32Table 6: Maximum Capacity of Schedule 40 Pipe in CFH for Gas Pressures of 0.5 psig or LessTable 7: Equivalent Lengths of Standard Pipe Fittings &

33Figure 27: Blocked Vent Switch InstallationA. Install vent system in accordance with local buildingcodes; or local authority having jurisdiction; or

34E. Boiler Equipped With Vent Damper. See Figure 28.1. Open Vent Damper Carton and remove InstallationInstructions. Read Installation Instructionsth

35Figure 29: Typical Vent System9. Design vent system for sea level input.10. Provide adequate ventilation of Boiler Room. SeeSection I: Pre-Installat

36VII. ElectricalA. Install Boiler Wiring1. Knockdown boilers only. Locate wiring harnesses inCombination Boiler Parts and Control Carton. Referto T

37E. Alliance Water Heater (if used). May be used withIntermittent Circulation only.Refer to Alliance Installation, Operating andService Instructions

381. Standing Pilot (24) Sequence of Operationa. Normal Operationi. Thermostat or operating control calls forheat. Vent Damper (if used) opens.ii. Ga

39Figure 31: Wiring Diagram, Standing Pilot (24), USA and Canada, Continuous Circulation

4Table of ContentsI. Pre-Installation ... 6II. Boiler Assembly ...

40Figure 32: Wiring Diagram, Standing Pilot (24V), USA and Canada, Intermittent Circulation

412. Electronically Supervised Standing Pilot (OP)Sequence of Operationa. Normal Operationi. Thermostat or operating control calls forheat.ii. Termina

42Figure 33: Wiring Diagram, OP/OP-CSD-1 Ignition System, Continuous Circulation

43Figure 34: Wiring Diagram, OP/OP-CSD-1 Ignition System, Intermittent Circulation

444. Honeywell EI Sequence of Operationa. Normal Operationi. Thermostat or operating control calls forheat. Vent Damper (if used) opens.ii. Ignition

45Figure 35: Wiring Diagram, Honeywell EI, USA, Continuous Circulation

46Figure 36: Wiring Diagram, Honeywell EI, USA, Intermittent Circulation

47Figure 37: Wiring Diagram, Honeywell EI, Canada, Continuous Circulation

48Figure 38: Wiring Diagram, Honeywell EI, Canada, Intermittent Circulation

495. Johnson EI Sequence of Operationa. Normal Operationi. Thermostat or operating control calls forheat. Vent Damper (if used) opens.ii. Ignition Mo

5Table 1: Dimensional DataFigure 1: Dimensional DatarelioBledoM.oN)sehcnI(snoisnemiDdednemmoceReziSyenmihC)dnuoR(retaWtnetnoC)snollaG(.xorppAgnippihSt

50Figure 39: Wiring Diagram, Johnson EI, USA, Continuous Circulation

51Figure 40: Wiring Diagram, Johnson EI, USA, Intermittent Circulation

52Figure 41: Wiring diagram, Johnson EI, Canada, Continuous Circulation

53Figure 42: Wiring Diagram, Johnson EI, Canada, Intermittent Circulation

546. Electronically Supervised Intermittent Ignition(EP/EP-CSD-1) Sequence of Operationa. Normal Operationi. Thermostat or operating control calls fo

55Figure 43: Wiring Diagram, EP/EP-CSD-1 Ignition System, USA, Continuous Circulation

56Figure 44: Wiring Diagram, EP/EP-CSD-1 Ignition System, USA, Intermittent Circulation

57Figure 46: McDonnell & Miller PS-851 (120V) L.W.C.O. Wiring for Boilers with 120V Limit Circuits (OP & EP)Figure 45: McDonnell & Mille

58Figure 47: Hydrolevel OEM - 170/550/650/750 (120V) L.W.C.O. Wiring for Boilers with 24V Limit CircuitsFigure 48: Hydrolevel OEM - 170/550/650/750

59VIII. System Start-upA. Safe operation and other performance criteria were metwith the gas manifold and control assembly providedon boiler when boil

6I. Pre-Installationa. Front: 18"b. Top: 36"c. Draft hood, rear, sides and flue connector: 6"2. USA, 808B-810B: for installation in

60Figure 49: Lighting Instructions (24V Standing Pilot)

61Figure 50: Operating Instructions (EI)

62Figure 51: Lighting Instructions (OP)

63Figure 52: Operating Instructions (EP)

64Figure 53: Lighting / Operating Instructions (OP/EP-CSD-1)SNOITCURTSNIGNITAREPORELIOB:NWODTUHSOT.1tolipdna)s(evlavffo-tuhsniamlaunamesolC.)s(evlav.

65Figure 54: Honeywell Q314 Pilot Flame(24V Standing Pilot)Figure 57: Honeywell Q179D Pilot Flame (OP)Figure 55: Honeywell Q348 Pilot Flame(24V Ele

66Yellow-tipping indicates lack of primary air. Improperburner alignment on Main Burner Orifice will alsoaffect primary air injection. Adjust primary

67Table 12: Input Rateb. Increase input rate if less than 98% of rating plateinput. Increase manifold gas pressure no morethan 0.3 inch w.c. If measur

68IX. ServiceA. General. Inspection and service must be conductedannually. Turn off electrical power and gas supplywhile conducting service or mainten

69Warning:This product contains refractory ceramic fibers (RCF). RCF has been classifiedas a possible human carcinogen. After this product is fired,

7a. If result is greater than or equal to 50 ft³ per 1,000Btuh, space is considered an unconfined space.b. If result is less than 50 ft³ per 1,000 Btu

70Figure 60: Boiler Flueway CleaningTable 13: Pilot Burner Location.oNledoMrelioBneewteBdetacoLtoliP*srenruBB5085&4B6086&5B7087&6B8087&

71Honeywell EI Trouble Shooting Guide

72Johnson EI Trouble Shooting Guide

73

74SERVICE RECORDDATE SERVICE PERFORMED

75X. Repair PartsAll Series 8B Repair Parts may be obtained through your local Burnham Wholesale distributor. Should you require assistancein locatin

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8A. Remove Crate (Semi-Pak and Packaged Only)1. Remove all fasteners at crate skid.2. Lift outside container and remove with all otherinside protectiv

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9Figure 4: Installation of Special Base for Combustible Flooring5. Roll boiler until 3" roller is located as shown. Usepry bar to install wood bl

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