Burnham Series 5B User Manual Page 71

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71
SECTION V – SERVICE (continued)
WARNING

      

- Set thermostat to the highest setting.
- While boiler is operating, open drain valve
and slowly drain down boiler water.
CAUTION

- Main burners should turn off when water
level drops below low water cut-off. At this
point the water level in gauge glass will just
be visible.
- Be sure that it is the low water cut-off
control and not the room thermostat,
pressure cut-out or other control that has
shut off the burners.
- Relltheboilertothenormalwaterlevel.
- Main burners should reignite.
- Clean out the boiler according to the
instructions for steam boilers on page 41.
- Reset controls for normal operation.
8. FREQUENT WATER ADDITION
A leaky system will increase the volume of make-up
watersuppliedtotheboilerwhichcansignicantly
shorten the life of the boiler. Entrained in make-up
wateraredissolvedmineralsandoxygen.Whenthe
fresh, cool make-up water is heated in the boiler the
mineralsfalloutassedimentandtheoxygenescapes
as a gas. Both can result in reduced boiler life. The
accumulation of sediment can eventually isolate
the water from contacting the cast iron. When this
happensthecastironinthatareagetsextremelyhot
andeventuallycracks.Thepresenceoffreeoxygen
in the boiler creates a corrosive atmosphere which, if
IMPORTANT











the concentration becomes high enough, can corrode
the cast iron through from the inside. Since neither of
these failure types are the result of a casting defect the
warranty does not apply. Clearly it is in everyone’s best
interest to prevent this type of failure. The maintenance
of system integrity is the best method to achieve this.
Refer to Minimum Water Quality Requirements chart
on Page 41.
9. OXYGEN CORROSION:
WARNING





      

Therearemanypossiblecausesofoxygen
contamination such as:
a. Additionofexcessivemake-upwaterasaresult
of system leaks.
b. Absorptionthroughopentanksandttings.
c. Oxygenpermeablematerialsinthedistribution
system.
Inordertoensurelongproductlife,oxygen
sources should be eliminated. This can be
accomplished by taking the following measures:
a. Repairing system leaks to eliminate the need for
addition of make-up water.
b. Eliminating open tanks from the system.
c. Eliminatingand/orrepairingttingswhichallow
oxygenabsorption.
d. Use of non-permeable materials in the
distribution system.
e. Isolating the boiler from the system water by
installingaheatexchanger.
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